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Custom polyurethane inserts for stillages

The Bluestar manufacturing facility has a room dedicated to Polyurethane (PU) moulding. This has given the business the ability to move away from standard stillage creation and into a fully customisable stillage design specialist.

I've collaborated with Bluestar on several transport and storage solutions and the designs are exceptional. They optimise storage capacity while prioritising safety and product accessibility.

Trusted by companies all across the UK

Read our case studies

Here, we showcase how businesses from diverse industries have leveraged our services to achieve remarkable production results. 
From streamlined operations to and safer work environments, these stories offer a glimpse into the transformative power of stillages in storage and transportation.

Struggling with disorganised parts in its assembly line and manufacturing environment, an automotive manufacturer came to Bluestar needing custom stillages.

With the help of Bluestar, they implemented a system of standardised stillages.

Read to find out more about the impressive results.

Struggling with disorganised parts in its assembly line and manufacturing environment, an automotive manufacturer came to Bluestar needing custom stillages.

Workers wasted time with their component logistics which slowed production, hampering sales.

With the help of Bluestar, they implemented a system of standardised stillages.

Read to find out more about the impressive results.

Struggling with disorganised parts in its assembly line and manufacturing environment, an automotive manufacturer came to Bluestar needing custom stillages.

Workers wasted time with their component logistics which slowed production, hampering sales.

With the help of Bluestar, they implemented a system of standardised stillages.

Read to find out more about the impressive results.

Struggling with disorganised parts in its assembly line and manufacturing environment, an automotive manufacturer came to Bluestar needing custom stillages.

Workers wasted time with their component logistics which slowed production, hampering sales.

With the help of Bluestar, they implemented a system of standardised stillages.

Read to find out more about the impressive results.

Struggling with disorganised parts in its assembly line and manufacturing environment, an automotive manufacturer came to Bluestar needing custom stillages.

Workers wasted time with their component logistics which slowed production, hampering sales.

With the help of Bluestar, they implemented a system of standardised stillages.

Read to find out more about the impressive results.

Our Services

Designing stillages to your requirements

The team of experts at Bluestar spend time to 
understand each part and requirement of your project.

Creating endless possibilities with custom stillage designs

While standard stillages offer a practical solution, leaning on the expertise of high-quality designers helps to unlock more benefits for your manufacturing environment.

Contributing to your operation’s efficiency, profitability, and sustainability efforts, stillages, fit with dunnage, can help smooth the transportation and storage of valuable parts and assets.

Designing stillages to your requirements

The team of experts at Bluestar spend time to 
understand each part and requirement of your project.

Creating endless possibilities with custom stillage designs

While standard stillages offer a practical solution, leaning on the expertise of high-quality designers helps to unlock more benefits for your manufacturing environment.

Contributing to your operation’s efficiency, profitability, and sustainability efforts, stillages, fit with dunnage, can help smooth the transportation and storage of valuable parts and assets.

Designing stillages to your requirements

The team of experts at Bluestar spend time to 
understand each part and requirement of your project.

Creating endless possibilities with custom stillage designs

While standard stillages offer a practical solution, leaning on the expertise of high-quality designers helps to unlock more benefits for your manufacturing environment.

Contributing to your operation’s efficiency, profitability, and sustainability efforts, stillages, fit with dunnage, can help smooth the transportation and storage of valuable parts and assets.

Designing stillages to your requirements

The team of experts at Bluestar spend time to 
understand each part and requirement of your project.

Creating endless possibilities with custom stillage designs

While standard stillages offer a practical solution, leaning on the expertise of high-quality designers helps to unlock more benefits for your manufacturing environment.

Contributing to your operation’s efficiency, profitability, and sustainability efforts, stillages, fit with dunnage, can help smooth the transportation and storage of valuable parts and assets.

Designing stillages to your requirements

The team of experts at Bluestar spend time to 
understand each part and requirement of your project.

Creating endless possibilities with custom stillage designs

While standard stillages offer a practical solution, leaning on the expertise of high-quality designers helps to unlock more benefits for your manufacturing environment.

Contributing to your operation’s efficiency, profitability, and sustainability efforts, stillages, fit with dunnage, can help smooth the transportation and storage of valuable parts and assets.

Stillages and

PVC

Why use a PU dunnage

Polyurethane is the perfect moulding material for the secure storage of larger components in stillages and industrial pallets.

The PU mouldings are durable and show resistance to impact, cutting and marking. These characteristic benefits all play their part in enhancing transportation and storage processes within manufacturing environments.

Benefits of stillages with a PU dunnage

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